We Don’t Sell Software — We Build Intelligence Into Your Process

BC Automation is an A.I. automation service company with deep roots in manufacturing. Our team brings more than 30 years of combined process and engineering experience to every project. Helping plants run smarter, faster, and stronger. We deliver intelligent automation solutions that enhance how your systems perform day to day; reducing downtime, simplifying maintenance, and giving your team clearer insight into what’s happening on the line. We’ve supported leading manufacturers by unlocking more capability from the systems they already trust.

Our goal is simple: make your process more intelligent without making your work harder.

Core Capabilities

Our data-driven solutions combine deterministic control, machine learning, and advanced AI to deliver fully integrated, purpose-built systems. We help manufacturers unlock production capacity, minimize downtime, and elevate efficiency through intelligent process design and resource optimization, driving measurable improvement across every operation.

Control System Modernization

  • Migration of PLC, PAC, and DCS platforms (Allen-Bradley, DeltaV, Siemens, and others)
  • Integration of new process logic without disrupting existing operations
  • Real-time data visibility from the edge to the cloud layer
  • Safety, uptime, and performance improvements across all production assets

Manufacturing Intelligence Platform (MIP)

  • Unified data architecture linking controls, MES, and ERP
  • Predictive analytics for maintenance, quality, and throughput
  • Edge-to-cloud integration with ReflexIQ™ trace and SPA™ orchestration
  • Scalable dashboards that grow with your production footprint

AI Copilots

  • AI Tools & Copilots: intelligent assistants that optimize workflows and automate insights
  • Vizionary™ Dynamic Generative Interface: adaptive dashboards and AI-driven visualization for decision support
  • ReflexIQ™ : Real-time audit tracking for every process event
  • OperationalIQ™: OEE, performance, and maintenance intelligence
  • TrustLabel™/TruthLabel™: documentation for compliance and client assurance

SPA™ Symmetrical Parallel Aggregation

  • Connectivity across all layers (L0–L5), uniting controls, analytics, and cloud systems under one architecture
  • Quantum-resilient, zero-trust framework
  • Immutable process lineage, all data is traceable and ReflexIQ™-audited
  • End-to-end orchestration that harmonizes machine, process, and enterprise intelligence

How we do it

1

Discover

We start by immersing ourselves in your process.
Our engineers observe how your systems perform in real-world conditions, identifying strengths, inefficiencies, and opportunities for improvement.
Through data capture, stakeholder interviews, and process mapping, we uncover the details that define your operation’s true potential.
This stage builds the foundation for a partnership based on clarity and shared objectives.

2

Model

We convert knowledge into intelligence.
Using advanced analytics, simulation, and applied AI, we model your processes to understand behavior, variability, and interaction across systems.
These models allow us to predict outcomes, test improvements virtually, and design solutions that are technically sound and operationally achievable.
Every decision in this phase is driven by evidence, not assumption

3

Integrate

We connect insight with execution.
Our team implements solutions that fit seamlessly into your existing control architecture, preserving your legacy investments while enhancing performance.
Through SPA™ orchestration and ReflexIQ™ traceability, we unify data, control, and visualization across all layers of your enterprise.
The result: systems that communicate, adapt, and operate as one cohesive whole.

4

Evolve

We treat delivery as the beginning, not the end.
Once systems are live, we monitor, refine, and optimize through continuous feedback.
Using ReflexIQ™ insights and adaptive learning, we help your operations mature toward intelligent autonomy, always with human guidance at the core.
This ensures sustained improvement, measurable ROI, and long-term resilience in a changing industry.

Our Technology Stack

After a thorough auditing process, strategic implementation, and real-time insight into your data, you can expect:

  • Unified architecture with SPA™: secure, scalable connectivity from L0 to L5 that harmonizes every system and signal
  • Edge-to-cloud intelligence via MIP: transforming raw process data into actionable insight and measurable performance
  • Quantum-resilient, zero-trust design: protecting assets and credentials with immutable validation across all layers
  • Continuous verification with ReflexIQ™: real-time audit, traceability, and compliance built directly into your operations
  • AI-driven optimization: adaptive machine learning that improves efficiency, quality, and predictive control
  • Future-ready integration: a technology stack engineered to evolve with your process, not replace it

View Our Product page and explore more into our technology stack…

Your diverse needs require custom solutions 

We provide support to businesses in a range of industries, including:

Aerospace

With high safety standards and the need for precision and consistency, we strategically enhance quality control, improve efficiency and reduce the risk of defects and failures for the aerospace industry.

Energy Distribution & Storage

We ensure energy is available when and where it is needed by providing grid resilience and security through scalable energy storage, renewable collection, and intelligent distribution.

Manufacturing

Transform your factory by unlocking production capacity with more efficient processes, shortened down time, and increased operational safety.

Food & Beverage

We help ensure consistent food and beverage product quality by optimizing every part of the production process, resulting in reduced costs, higher yields, and enhanced consumer safety and food security.

Warehouse & Distribution

By strategically developing and optimizing automated processes, we ensure greater efficiency, lower costs, and improved safety for an integrated and profitable supply chain.

Transportation & Logistics

We provide solutions that lead to better inventory management, improved route optimization, and enhanced visibility for the transportation and logistics industry.

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A knowledgable and passionate team

With 40 years of experience and a love of discovery, our team is ready to provide your company with transformative solutions.

Meet the team >