Where innovation meets results.

BC Automation transforms legacy control systems into intelligent, ethical, autonomous operations — guided by human dignity and the science of precision.

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What we do

Control System Modernization

  • Migration of PLC, PAC, and DCS platforms (Allen-Bradley, DeltaV, Siemens, and others)
  • Integration of new process logic without disrupting existing operations
  • Real-time data visibility from the edge to the cloud layer
  • Safety, uptime, and performance improvements across all production assets

Manufacturing Intelligence Platform (MIP)

  • Unified data architecture linking controls, MES, and ERP
  • Predictive analytics for maintenance, quality, and throughput
  • Edge-to-cloud integration with ReflexIQ™ trace and SPA™ orchestration
  • Scalable dashboards that grow with your production footprint

ReflexIQ™ Compliance & Audit

  • Real-time audit tracking for every process event
  • Automated integrity validation across systems and users
  • TrustLabel™ / TruthLabel™ documentation for compliance and client assurance
  • Reflex-based alerts for anomaly, drift, or unauthorized changes

SPA™ Symmetrical Parallel Aggregation

  • Connectivity across all layers (L0–L5), uniting controls, analytics, and cloud systems under one architecture
  • Quantum-resilient, zero-trust framework
  • Immutable process lineage — all data is traceable and ReflexIQ™-audited
  • End-to-end orchestration that harmonizes machine, process, and enterprise intelligence
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Our impact

Engineering Results That Scale. BC Automation delivers measurable performance across manufacturing, aerospace, energy, and critical infrastructure. With over $3.8 billion in client savings, 625+ automated processes, and 95 organizations served, we turn complex operations into scalable, intelligent systems. From rapid improvements to long-term autonomy—our impact speaks for itself.

101+

Clients Served

712+

Unique Process Automated

$4.9B+

Client Dollars Saved

“Tom’s terrific skill set and experience in automation and controls will be a huge asset to any company looking to improve their cost and reliability.”

Chris Whitehair

SVP Global Operations at SunOpta

“Tom Schwieters is a trusted leader whose integrity, work ethic, and intelligence drive real impact in robotics, industrial engineering, and process optimization. His practical, results-driven approach not only streamlines operations and reduces costs but also inspires teams, fosters innovation, and delivers lasting solutions.”

Daren Klum

CEO at Secured2 Corporation

“Let me start with saying that Thomas is one of the smartest people I know. Thomas brings a depth of understanding and depth of inquiry that is hard to match. His solutions are thus most thorough and comprehensive.”

Ned Mitenius

Founder and Senior Consultant at Periscope Consulting

“A twin isn’t built once — it becomes: autonomous through signal, memory, and meaning.”

BC Automation

Factory 5.0 Autonomous Systems

Optimizing performance so you can gain the competitive edge

After a thorough auditing process, strategic implementation, and real-time insight into your data, you can expect:

  • Unlocked production capacity
  • More efficient processes
  • Improved consistency, quality, and yield
  • Shortened down time
  • Increased operational safety and compliance
  • Enhanced security and protection of vital assets
  • Future-proof AI tool stack that delivers real value, not just hype